Case Study:

FLEXITRACK

Rocal Extrusions have been working with retailers of bespoke products for over a decade. During this time we have developed a solid customer base and a reputation for delivering quality products, on time and at reasonable prices.

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FLEXITRACK CASE STUDY

THE CUSTOMER

Our customers are a highly respected retailer of children’s toys in the UK. Priding themselves on the quality of their product, the adaptability of the polymer product makes it perfect for all kinds of applications inside and outside the home.

THE REQUIREMENTS

Our customers required a bespoke polymer extrusion for their customisable range of flexible toy race tracks.

Having previously experienced issues with low and inconsistent wall depth and a lack of flexibility in their product. Rocal Extrusions was able to develop a bespoke tool to improve the product performance and quality.

THE PRODUCT

The use of flexible PVC makes Flexitrack flexible enough to mould and shape into loops and increase a child’s enjoyment but also tough enough to be resilient during heavy use. This material was specially selected to provide the best possible flexibility and strength while also limiting the chances of decolouring when contorted.

This flexible PVC product offers a dynamic solution, with its versatile design, Flexitrack encourages creativity and imaginative play, ensuring hours of enjoyment for children.

Flexible
Plastic Extrusions

Bespoke extrusion projects allow for the creation of unique designs tailored to specific project requirements, addressing challenges or functionalities that standard extrusions may not fulfil. Specialised applications benefit from custom extrusions designed to optimise performance, whether in terms of durability, flexibility, or other desired properties.

For the independent manufacturers we currently produce a wide variety of different custom extruded profiles, with varying levels of:

• Rigidity
• Moisture Resistance

and more…

Extrusions Products

RIGID EXTRUSIONS

FOR PRODUCT MANUFACTURERS

Having successfully developed numerous products for independent and mass product manufacturers, Rocal Extrusions continues to be the go-to supplier for customers in the manufacturing, fenestration and leisure industries.

Thanks to our capacity for secondary operations, extruded components from Rocal Extrusions have contributed to increased product lifespans and reduced aftersales issues for our customers.

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tube plastic extrusion

Custom Extrusions for the Manufacturing Industry

If you’re looking for the perfect component part for your product, Rocal Extrusions offers a range of services to help you find the perfect material and finish for your needs.

For a free, no obligation quote contact the Rocal Extrusions team, and start developing your new product today.

 

Downloads

plastic extrusions

COMPANY
PRESENTATION

Promotional presentation for Rocal Extrusions with information about our company and services.

WRAPPING
OPTIONS

Technical information on the TimbPlas product, including its properties and performance.

TIMBPLAS
PRESENTATION

Promotional brochure for the TimbPlas product including USPs and Case Studies.

STANDARD
PROFILES

Our list of standard profiles that are readily available, with tooling already produced.

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