Flexitrack
Case Study

The Customer.

Our customers are a highly respected retailer of children’s toys in the UK. Priding themselves on the quality of their product, the adaptability of the polymer product makes it perfect for all kinds of applications inside and outside the home.

The Requirements.

Our customers required a bespoke polymer extrusion for their customisable range of flexible toy race tracks.
Having previously experienced issues with low and inconsistent wall depth and a lack of flexibility in their product. Rocal Extrusions was able to develop a bespoke tool to improve the product performance and quality.

The Product.

The use of flexible PVC makes Flexitrack flexible enough to mould and shape into loops and increase a child’s enjoyment but also tough enough to be resilient during heavy use. This material was specially selected to provide the best possible flexibility and strength while also limiting the chances of decolouring when contorted.

This flexible PVC product offers a dynamic solution, with its versatile design, Flexitrack encourages creativity and imaginative play, ensuring hours of enjoyment for children.

Flexible Plastic
Extrusions.

Bespoke extrusion projects allow for the creation of unique designs tailored to specific project requirements, addressing challenges or functionalities that standard extrusions may not fulfil. Specialised applications benefit from custom extrusions designed to optimise performance, whether in terms of durability, flexibility, or other desired properties.

For the independent manufacturers we currently produce a wide variety of different custom extruded profiles, with varying levels of:

  • RIGIDITY
  • MOISTURE RESISTANCE
  • AND MORE...
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For product manufacturers

Rigid Extrusions

Having successfully developed numerous products for independent and mass product manufacturers, Rocal Extrusions continues to be the go-to supplier for customers in the manufacturing, fenestration and leisure industries.

Thanks to our capacity for secondary operations, extruded components from Rocal Extrusions have contributed to increased product lifespans and reduced aftersales issues for our customers.

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extrusions products
Flexitrac

CUSTOM EXTRUSIONS FOR THE
MANUFACTURING INDUSTRY


If you’re looking for the perfect component part for your product, Rocal Extrusions offers a range of services to help you find the perfect material and finish for your needs.
For a free, no obligation quote contact the Rocal Extrusions team, and start developing your new product today.

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